Equipment Introduction:
The Seprays ZM300SV is a high-performance off-line saw blade depaneling machine. It utilizes a high-speed saw blade for cutting and is primarily designed for separating PCBA panels with V-Cut grooves. The machine features a robust mechanical structure, ensuring rigidity and stability during operation. Paired with a versatile intelligent software system, it enables effective monitoring and management of the entire depaneling process, ensuring consistent cutting quality.
Features:
Intelligent Error Prevention & Quality Assurance
Equipped with standard Mark point offset detection, it automatically identifies whether the PCB board is accurately positioned, preventing quality issues caused by misalignment. The third Mark point fool-proof recognition function effectively avoids placing the board upside down or incorrectly.
Smart Tool Management
With automatic tool change and milling cutter detection functions, it monitors tool status (e.g., broken blade, slipping, misinstallation) in real time and automatically compensates for tool height, ensuring precise cutting depth and extending spindle life.
Operation Safety & Permission Management
Offers a four-level user permission setting, allowing clear distinction between engineers and operators. The system supports automatic logout due to inactivity, preventing accidental parameter changes and enhancing production management security.
Efficient Programming & Dust Removal
The full-panel scanning function uses CCD to quickly capture a panoramic image of the PCBA panel, simplifying programming and improving efficiency. The unique floating brush design adjusts to the board surface during cutting, effectively reducing Z-axis stress while enhancing dust suction.
Reliable Hardware Configuration
The machine is driven by servo motors and linear motors for precise positioning. Built-in ionizing air nozzles eliminate static electricity, and the integrated vacuum dust removal system ensures visually dust-free PCBA after depaneling, while maintaining a clean working environment.
Applications:
Widely used in post-PCB processes in industries such as communications, automotive electronics, consumer electronics, and industrial control. It is particularly suitable for processing V-Cut panels made of various materials including FR-4, aluminum substrates, and heavy copper boards, making it an ideal choice for avoiding damage during depaneling and improving product yield.
The panel separation function and parameters for end mills/fixtures are easy to set.
Processing efficiency and end mill usage data are clearly displayed.
The historical message pane makes it easy to query operation records.
It features router bit life management, maintenance alerts, and spindle speed settings management.
The account password can be set to differentiate user permissions for different levels of personnel according to management needs.
A fingerprint recognition module can be added for convenient management.
Equipped with high-speed CCD vision automatic calibration system.
Can simulate cutting paths to assist in program programming, ensuring cutting path accuracy.
Combined with full-board scanning and offline programming functions, it enhances path editing efficiency.
Cutting programs can be edited offline and directly imported into the machine, improving utilization rate.
Simpler, more user-friendly, with automatic recognition of cutting paths.
After full-board PCB scanning, editing allows for quick modifications to cutting paths, improving programming efficiency.
Cutting line colors are selectable, making it easier to identify different color PCBs.
Maintenance time can be set.
Time to clean the dust filter bag.
The system will remind operators to perform maintenance on the equipment regularly.
Adopt High-Power Dust Collector
Dust Filtration with HEPA Grade
Equipped with Negative Pressure Detection, providing real-time alerts for dust collection status
Equipped with Floating Brushes (Invention Patent No. ZL201721620742.X) to enhance dust collection efficiency
| Model | ZM300SV |
| Valid cutting size(mm) | 350x300 |
| External Dust Collection Method | Top Dust Collection |
| Cutting Functions | Linear：0°、90° |
| Process table | Dual Tables |
| Repeatability | ±0.01mm |
| Cutting Accuracy | ±0.1mm |
| Max. Moving Speed | X Y：1000mm/sec，，，，， ，，，Z：500mm/sec |
| Max. Travel Distance(mm) | X：980 Y：770 Z：50 |
| Spindle Speed | Max：6000rmp |
| Cutting Speed | 1-100mm/s adjustable |
| Suitable Saw Blade Size | Outer Diameterφ125、Inner Diameter φ32、Blade Thickness2.0mm、Edge Thickness0.3mm |
| Saw Blade Change Method | Manual |
| Operating System | Windows 10 |
| Program Teaching Method | Intuitive teaching by CCD color image input |
| Control Method | Precision multi-axis control system |
| XYZ Axis Drive Method | AC Servo motor |
| Power Supply Requirement | AC220V Single-phrase 50/60HZ 4.6KW |
| Air Supply Requirement | 0.6Mpa 120L/min |
| Dimensions（mm） | D：1360mm W：1480mm H：1590mm |
| Weight | 820KG |
